CNC machining, nrog nws lub khoos phis tawj - tswj hwm ultra- siab precision, tuaj yeem ua haujlwm nyuaj- rau- cov khoom siv tshuab xws li titanium alloys thiab siab - kub superalloys, tsim cov khoom sib xyaw ua ke nrog kev ua haujlwm nruj heev.Shenzhen BSH Precision Tuag-Casting Khoom Co., Ltd.leverages advanced CNC thev naus laus zis los xyuas kom meej tias txhua qhov ua tau raws li cov qauv tsim nruj, muab lub hauv paus ruaj khov rau kev nyab xeeb kev ya davhlau.
Kev lag luam tsheb yog lwm qhov chaw loj heev rau CNC tshuab. Los ntawm kev tsim cov qauv tsheb mus rau kev tsim khoom loj ntawm cov khoom, Shenzhen BSH Precision Die-Casting Products Co., Ltd. plays lub luag haujlwm tseem ceeb hauv kev xa cov khoom siab tshaj - CNC machining cov kev daws teeb meem zoo uas txhawb kev tsim kho tshiab thiab kev ua haujlwm hauv kev tsim tsheb.
Los ntawm kev koom ua ke koj lub tuam txhab li no, koj qhia txog nws qhov tseem ceeb hauv ob qho tib si aerospace thiab automotive industries seamlessly.
CNC Machining yog dab tsi?
CNC machining (Computerized Numerical Control) yog ib lub tshuab uas siv computerized digital cov ntaub ntawv los tswj cov cuab yeej siv lub tshuab txav thiab ua haujlwm, hloov cov txheej txheem kev ua haujlwm ib txwm siv. Cov cuab yeej tseem ceeb, CNC tshuab cuab yeej, muaj cov lej tswj cov cuab yeej, programmable logic controllers (PLCs), spindle drives, thiab feed mechanisms, integrating ntau yam kev qhuab qhia xws li tshuab, hluav taws xob, hydraulic, pneumatic, thiab optical systems. Lub tshuab no ua tiav qhov kev ua haujlwm siab thiab siab - precision machining ntawm cov hlau thiab lwm yam ntaub ntawv los ntawm kev ua ntej - cov cuab yeej programming txoj kev, spindle speeds, pub nqi, thiab lwm yam tsis.
CNC khoom
CNC machining chawyog lub khoos phis tawj- tswj lub tshuab uas siv ntau yam cuab yeej los tsim cov khoom los ntawm ntau yam ntaub ntawv, suav nroghlau, yas, thiab ntoo. Lub tshuab yog coj los ntawm lub khoos phis tawj program uas txiav txim siab qhov txav ntawm cov cuab yeej txiav, kom ntseeg tau qhov tseeb thiab meej. Spindle: Lub spindle yog lub plawv ntawm lub tshuab cuab yeej, lub luag hauj lwm rau rotating cov cuab yeej txiav. Nws yog tsav los ntawm lub tshuab hluav taws xob thiab tuaj yeem tswj tau kom muaj kev ceev ceev thiab torque. Lub rooj thiab RAM: Lub rooj thiab RAM yog cov tshuab machining uas ruaj ntseg lub workpiece (cov khoom raug machined) nyob rau hauv qhov chaw. Lub RAM yog qhov txav ntawm lub tshuab cuab yeej, lub luag haujlwm rau kev tso cov cuab yeej txiav.
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Aluminium |
AL6061, AL6063, AL6082, AL7075, AL5052, A380, thiab lwm yam |
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Stainless hlau |
303, 304, 304L, 316, 316L, 410, 420, 430, thiab lwm yam |
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Hlau |
Mild Steel, Carbon Steel, 1018, 1035, 1045, 4140, 4340, 8620, XC38, XC48, E52100, Q235, SKD11, 35MF6Pb, 1214, 1215, thiab lwm yam |
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tooj dag |
HPb63, HPb62, HPb61, HPb59, H59, H68, H80, H90, thiab lwm yam |
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Titanium alloy |
TC1, TC2, TC3, TC4, thiab lwm yam |
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Hlau |
A36, 45 #, 1213, thiab lwm yam |
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Tooj |
C11000, C12000, C22000, C26000, C28000, C36000 |
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Yas |
ABS, PVC, PMMA, PPSU, PTFEPC, PP, PE, POM, Delrin, Nylon, Teflon, PEEK, PEI, thiab lwm yam |
| Ntoo | Oak, Walnut, Cherry, Maple, Pine, Beech, Teak, Poplar |
Sab saum toj 10 CNC Machining Manufacturers nyob rau hauv lub ntiaj teb no
Cov yam ntxwv ntawm cov khoom sib txawv
Xaiv txoj kev npaj uas haum koj tshaj plaws.
Qib
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Lub tuam txhab npe
Haas Automation
Makino
Hurco
Okuma
Fanuc
Mitsubishi Electric
Siemens
EMCO
Tormach
Qhov chaw
Teb chaws USA
USA, Nyiv
Teb chaws USA
Nyiv, USA
Nyiv
Nyiv
Lub teb chaws Yelemees
Austria
Teb chaws USA
Cov kev pabcuam tseem ceeb
CNC zeb, machining, kev cai machining
CNC hlau EDM, CNC machining, prototyping
CNC milling kev pab cuam, kev cai CNC milling
CNC lathes, CNC laser txiav
CNC tswj tshuab, kev cai CNC
CNC machining, CNC laser txiav
CNC machining, automation daws
CNC kev cob qhia, CNC khw muag khoom
DIY CNC tshuab, CNC prototyping
DMG MORI tau tsim nyob rau hauv 2011 los ntawm kev sib koom ua ke ntawm lub teb chaws Yelemees DMG thiab Nyiv lub MORI SEIKI. DMG muaj keeb kwm ntawm 143 xyoo, thaum MORI SEIKI tau tsim muaj 65 xyoo. Los ntawm kev koom ua ke kev muag khoom thiab kev pabcuam, ob lub tuam txhab tau tsim lub ntiaj teb tus thawj coj hauv CNC tshuab cuab yeej, muab ntau yam khoom lag luam thiab muaj kev lag luam tshwj xeeb.
Cov khoom thiab kev pabcuam
DMG MORI cov khoom lag luam suav nrog cov chaw xa khoom, tshuab milling, ultrasonic ua, laser ua, thiab cov cuab yeej tsim khoom siv ntxiv. Lub tuam txhab tseem muab cov kev pabcuam automation thiab cov kev daws teeb meem digital uas npog tag nrho cov saw hlau ntau lawm, los ntawm kev npaj tsim khoom mus rau kev saib xyuas thiab kev pabcuam. Tsis tas li ntawd, DMG MORI muab cov kev pabcuam zoo tshaj plaws thiab cov kev pabcuam rau kev lag luam tseem ceeb xws li aerospace, kev tsim tsheb, kev tsim pwm, thiab cov khoom siv kho mob.
Ntiaj teb no cuam tshuam
DMG MORI ntiav kwv yees li 12,000 tus neeg thoob ntiaj teb thiab muaj 154 qhov chaw muag khoom thiab kev pabcuam uas suav nrog 79 lub tebchaws thiab cheeb tsam, ua haujlwm rau ntau tshaj 100,000 tus neeg siv khoom. Lub tuam txhab lub tsev hauv paus hauv Suav teb yog nyob hauv Shanghai, nrog cov neeg ua haujlwm hauv ntau lub nroog hauv nruab nrab, mob siab rau kev txhim kho kev muag khoom thiab kev pabcuam zoo.
Technology Innovation
DMG MORI yog lub npe nrov hauv lub tshuab cuab yeej tsim khoom lag luam rau nws qhov kev ua haujlwm siab thiab ua haujlwm tau zoo, tau tsim ntau yam khoom tshiab xws li LaserTec 65 hybrid machining center, uas muab cov khoom siv ntxiv thiab txiav cov thev naus laus zis kom tau raws li qhov xav tau ntawm kev tsim khoom niaj hnub rau qhov nyuaj.
Haas Automation yog ib lub ntiaj teb cov tuam txhab loj tshaj plaws ntawm CNC tshuab cuab yeej, nplooj siab los tsim ntau yam CNC ntsug thiab kab rov tav machining chaw, CNC lathes, teb rooj, thiab 5C collet chucks. Cov khoom lag luam Haas tsis tu ncua embody cov qauv nruj ntawm Mr. Gene Haas, ua rau cov cuab yeej siv tshuab uas muaj kev ua tau zoo dua, rov ua dua dua, thiab muaj zog tshwj xeeb.
Haas History
Xyoo 1983, Gene Haas tau tsim Haas Automation, Inc. nrog rau lub hom phiaj ntawm kev muab ntau yam khoom siv uas tsim nyog thiab ruaj khov rau cov neeg siv khoom. Haas tau nkag mus rau hauv kev ua lag luam nrog thawj lub tshuab ua haujlwm tag nrho, programmable 5C collet indexer, uas ua tau zoo hauv qhov tseeb qhov chaw.
Lub Haas 5C collet indexer yog ib qho kev tsim ua tiav tsis tau pom dua. Nyob rau hauv plaub lub xyoos tom ntej no, lub tuam txhab txuas ntxiv nthuav nws cov khoom kab kom npog ntau yam kev siv, nrog rau cov programmable rotary tables, rotary indexers, thiab tshuab cuab yeej accessories.
Kev pabcuam
Cov kws tshaj lij tsim nyog, ua tiav cov khoom seem seem, Haas Platinum One-Tsev Kev Pabcuam, kev teeb tsa lub tshuab, thiab cov kev pabcuam pauv khoom.
Pab neeg tshaj lij
Txhua lub tshuab Haas tau dhau mus dhau 300 qhov kev ntsuam xyuas zoo ua ntej tawm hauv lub Hoobkas, suav nrog tsawg kawg 168 teev (24/7) ntawm kev ua haujlwm tiag tiag hauv lub rooj sib txoos. Qhov tseeb tiag, thaum twg lub tshuab tsis tau sib sau ua ke, nws ib txwm ua haujlwm ua ntej - teeb tsa cov haujlwm los kuaj xyuas qhov ua haujlwm tsis raug thiab qhov ua haujlwm tsis zoo.
Makino yog ib lub tuam txhab Nyij Pooj tau tsim nyob rau xyoo 1937, tshwj xeeb hauv kev tsim cov khoom siab - CNC tshuab cov cuab yeej, thiab cog lus los muab cov kev hloov pauv hloov tshiab rau kev lag luam tsheb, aerospace, thiab pwm kev lag luam.
CNC tshuab cuab yeej:Makino muab CNC tshuab cuab yeej nrog peb los yog ntau tshaj axes ntawm kev sib txuas kom tau raws li kev xav tau ntawm cov neeg siv khoom sib txawv.
Electrical Discharge Machining (EDM) Cov cuab yeej:Lub tuam txhab muaj cov thev naus laus zis thiab cov cuab yeej siv hauv kev lag luam hluav taws xob tawm machining, kom ntseeg tau qhov tseeb thiab ruaj khov ntawm kev ua pwm.
Kev pab txhawb nqa:Pab neeg siv thev naus laus zis ntawm Makino Tuam Tshoj muab cov neeg siv khoom nrog tag nrho cov txheej txheem kev daws teeb meem xws li kev ua cov txheej txheem thev naus laus zis, kev xaiv cov cuab yeej siv, thiab siab - qhov kawg fixture tsim.
Hurco Companies Inc. yog lub tuam txhab kev lag luam thoob ntiaj teb. Lub tuam txhab tsim, tsim, thiab muag cov cuab yeej siv tshuab computer, feem ntau ntsug machining chaw (mills) thiab cov chaw xa khoom (lathes), rau cov tuam txhab hauv kev lag luam hlau txiav los ntawm kev muag khoom thoob ntiaj teb, kev pabcuam, thiab kev faib tawm. Nws lub khoos phis tawj tswj hwm lub tshuab thiab cov khoom siv software feem ntau yog muag raws li qhov tseem ceeb ntawm nws cov khoom siv tshuab computer.
Lub tuam txhab tseem muaj cov cuab yeej siv tshuab, cov cuab yeej siv automation thiab cov kev daws teeb meem, kev xaiv software, tswj kev hloov kho dua tshiab, cov khoom siv, thiab cov khoom hloov pauv, nrog rau cov neeg siv khoom, kev cob qhia, thiab cov ntawv thov kev txhawb nqa rau nws cov khoom.
Hurco's CNC machining cov kev pab cuam tsom rau cov neeg siv-cov cuab yeej siv tau zoo, tso cai rau kev ua haujlwm yooj yim thiab lub sijhawm hloov pauv sai. Lawv muab kev cai machining nrog rau tshwj xeeb CNC milling cov kev pab cuam uas haum rau ntau haiv neeg.
Okuma Corporation (Japanese: オークマ株式会社) yog lub chaw tsim khoom siv tshuab nyob hauv Oguchi-cho, Aichi Prefecture, Nyiv. Okuma yog ib lub ntiaj teb cov tuam txhab loj ntawm CNC tshuab cuab yeej. Tsis tas li ntawd, nws tseem muab cov khoom lag luam automation thiab servo motors.
Okuma tau teev nyob rau hauv Tokyo Tshuag Txauv thiab tseem yog cov khoom lag luam ntawm Nikkei 225.
Okuma yog renowned rau nws lub CNC lathes thiab laser txiav technologies. Lawv cov kev pabcuam CNC txuas mus rau precision machining thiab CNC manufacturing, ua rau lawv muaj kev ntseeg siab tus khub rau ntau yam machining xav tau.
FANUCyog ib lub tuam txhab Nyij Pooj tau tsim nyob rau xyoo 1956, nrog nws lub hauv paus hauv Nyij Pooj. Nws yog ib tug ua lag luam nyob rau hauv lub ntiaj teb no teb ntawm cov zauv tswj systems thiab industrial robots. FANUC tsom mus rau kev tshawb fawb thiab kev loj hlob ntawm cov lej tswj cov tshuab thiab tam sim no tau dhau los ua lub ntiaj teb cov chaw tsim khoom loj tshaj plaws ntawm kev tswj cov lej, tuav 70% ntawm lub ntiaj teb kev ua lag luam. Lub tuam txhab cov khoom muaj xws li cov neeg hlau muaj, precision hluav taws xob txhaj tshuaj molding tshuab, qeeb hlau txiav tshuab, thiab lwm yam, uas yog dav siv nyob rau hauv ntau yam kev sib txuas ntawm kev lag luam kev lag luam. FANUC muaj 271 qhov chaw pabcuam thoob ntiaj teb, muab kev pabcuam rau 109 lub tebchaws thiab cheeb tsam.
Mitsubishi Electric, nws lub npe tag nrho yog Mitsubishi Electric Corporation [11] [15], yog ib lub tuam txhab tsim khoom Nyij Pooj tau tsim nyob rau lub Ib Hlis 15, 1921. Nws txoj kev lag luam suav nrog Heavy Electric Systems Division, Industrial & Mechatronics Systems Division, Information & Communication Systems Division, Electronic Devices Division, Home Appliances Division, thiab lwm yam departments.
Mitsubishi Electric Automation (Tuam Tshoj) Co., Ltd., raws li ib tug tag nrho - muaj chaw ua hauj lwm ntawm Mitsubishi Electric Corporation nyob rau hauv Tuam Tshoj, saib xyuas nws cov lag luam nyob rau hauv Tuam Tshoj. Mitsubishi Electric Tuam Tshoj tau cog lus los tsim kom muaj txiaj ntsig ntau rau cov neeg siv hauv Suav teb, tsis yog tsuas yog muab cov khoom lag luam thiab cov thev naus laus zis tab sis tseem tab tom tsim kho tshiab, nrawm thiab raug lees paub kev lag luam kev lag luam, thiab muab cov kev daws teeb meem uas tau raws li cov neeg siv khoom xav tau. Raws li kev sib koom ua ke ntawm cov khoom siv hluav taws xob, Mitsubishi Electric Automation txoj kev lag luam suav nrog cov khoom lag luam automation (FA) thiab cov khoom lag luam mechatronics. FA cov khoom muaj xws li programmable logic controllers (PLC), variable zaus drives (INV), human-machine interfaces (HMI), motion control and AC servo systems (Motion Controller & Servo), motors (Motor), thiab gear motors (Gear Motor), thiab lwm yam. Mechatronics cov khoom muaj xws li computer numerical control systems (LPS), etc.
Siemens muab kev txiav -ntug CNC tshuab thiab automation daws. Lawv cov kev pabcuam CNC machining tsom rau kev ua tau zoo thiab qhov tseeb, muab cov kev daws teeb meem hauv zos rau cov neeg siv khoom uas tab tom nrhiav rau "CNC machining ze kuv."
Pawg EMCO tsim thiab tsim lub siab tshiab - cov cuab yeej siv tshuab thev naus laus zis rau kev lag luam txiav hlau. Nws cov khoom lag luam suav nrog cov tshuab dhos tsoos thiab tshuab milling, CNC tig chaw, ntsug machining chaw, nrog rau siab -cov chaw machining ceev kom tiav cov txheej txheem machining. EMCO Group muaj peev xwm muab kev lag luam- tshwj xeeb, kho kom haum cov kev daws teeb meem raws li cov kev xav tau sib txawv ntawm nws cov neeg siv khoom.
Founded hauv Austria xyoo 1947, lub tuam txhab pib tsom mus rau kev tsim cov tsoos lathes. Los ntawm xyoo ntawm txoj kev loj hlob, EMCO Group tau loj hlob mus rau hauv lub tuam txhab siv tshuab ua lag luam nyob hauv Europe thiab tau tsim cov hauv paus tsim khoom hauv Austria, Ltalis, thiab Lub Tebchaws Yelemees.
Tormach yog ib lub tuam txhab Asmeskas cov cuab yeej tsim ua haujlwm hauv Madison, Wisconsin. Lub tuam txhab tsim thiab tsim cov cuab yeej siv hluav taws xob qis feem ntau yog tsom rau cov neeg nyiam nyiam, kev kawm thiab kev lag luam me me. Lub tuam txhab cov khoom tseem ceeb suav nrog cov khoom siv hauv computer suav nrog (CNC), xws li cnc milling tshuab, cnc lathes nrog rau kev txhawb nqa thiab software xws li LinuxCNC raws li Pathpilot siv los khiav nws cov tshuab CNC.
Hom CNC tshuab
Txhais cov kev pab cuam uas muaj cov lej tshwj xeeb thiab cov ntawv kom txav cov ntxaiv (lossis workpiece) mus rau ntau qhov chaw thiab qhov tob. Nws tuaj yeem yog Vertical Milling Center (VMC) lossis Kab rov tav Milling Center, nyob ntawm qhov kev taw qhia ntawm spindle. Ntau tus siv G-code. Cov haujlwm muaj xws li: lub ntsej muag milling, lub xub pwg milling, tapping, drilling thiab qee qhov muab tig. Niaj hnub no, CNC mills tuaj yeem muaj 3 txog 6 axes. CNC mills feem ntau yuav tsum tau tso lub workpiece rau los yog nyob rau hauv lawv thiab yuav tsum yog tsawg kawg yog loj li lub workpiece, tab sis tshiab 3-axis
CNCTshuab dhos
Txiav workpieces thaum lawv tig. Ua kom ceev ceev, precision txiav, feem ntau siv cov cuab yeej indexable thiab xyaum xyaum. Siv tau rau cov kev kawm nyuaj tsim los ua cov khoom uas yuav ua tsis tau rau ntawm phau ntawv tshuab dhos. Cov kev tswj zoo sib xws rau CNC mills thiab feem ntau tuaj yeem nyeem G-code. Feem ntau muaj ob lub axes (X thiab Z), tab sis cov qauv tshiab muaj ntau lub axes, tso cai rau kev ua haujlwm siab dua los ua tshuab. Feem ntau cov tshuab lathes niaj hnub no muaj cov cuab yeej siv nyob, tso cai rau kev ua haujlwm tsuas yog ua haujlwm yam tsis tas yuav tshem tawm ib feem ntawm lub tshuab dhos spindle. Kev ua haujlwm thib ob tuaj yeem ua tiav los ntawm kev siv lub sub- spindle, uas yog co-axial rau lub ntsiab spindle, tab sis ntsib lwm txoj kev. Qhov no tso cai rau ib feem kom tshem tawm ntawm lub ntsiab ntxaiv, thiab rau cov yam ntxwv ntxiv yuav tsum tau machined nyob rau sab nraum qab ntawm ib feem.
Electric paug machining
(EDM), tseem hu ua spark machining, spark eroding, burning, tuag sinking, los yog hlau erosion, yog ib tug txheej txheem tsim nyob rau hauv uas xav tau cov duab yog tau siv hluav taws xob tawm (sparks). Cov khoom raug tshem tawm los ntawm lub workpiece los ntawm ib tug series ntawm recurring tam sim no tawm ntawm ob electrodes, sib cais los ntawm ib tug dielectric kua thiab raug rau ib tug hluav taws xob voltage. Ib qho ntawm cov electrodes yog hu ua cov cuab yeej electrode, los yog tsuas yog "tawv" lossis "electrode", thaum lwm qhov hu ua workpiece electrode, lossis "workpiece".
EDM tuaj yeem muab faib ua "sinker" hom txheej txheem, qhov twg cov electrode yog qhov zoo ntawm qhov tshwm sim ntawm qhov tshwm sim, thiab cov hluav taws xob tawm hluav taws xob erodes no feature rau hauv ib feem, ua rau cov duab tsis zoo, thiab "hlau" hom txheej txheem. Cov txheej txheem Sinker yog qeeb qeeb piv rau cov pa machining, qhov nruab nrab ntawm qhov kev txiav txim ntawm 100mm3 / min, [9] piv rau 8x106 mm3 / min rau cov pa machining, tab sis nws tuaj yeem tsim cov yam ntxwv uas cov pa machining tsis tuaj yeem. Hlau EDM ua haujlwm los ntawm kev siv cov xaim nyias nyias, feem ntau yog tooj dag, raws li cov khoom siv hluav taws xob, thiab tso tawm thaum nws khiav dhau ntawm qhov raug machined. Qhov no yog qhov muaj txiaj ntsig zoo rau cov ntaub ntawv nyuaj nrog sab hauv 90℃fab uas yuav nyuaj rau tshuab nrog cov qauv siv.
Multi- spindle tshuab
Hom ntsia hlau tshuab siv hauv ntau lawm. Pom tau tias muaj txiaj ntsig zoo los ntawm kev nce cov khoom lag luam los ntawm automation. Muaj peev xwm txiav cov ntaub ntawv mus rau hauv cov khoom me me thaum tib lub sijhawm siv cov cuab yeej sib txawv. Multi-spindle machines muaj ntau lub spindles ntawm lub nruas uas tig rau ntawm kab rov tav lossis ntsug. Lub nruas muaj lub laum lub taub hau uas muaj ntau lub spindles uas tau muab tso rau ntawm pob bearings thiab tsav los ntawm lub zog. Muaj ob hom kev txuas rau cov laum lub taub hau, kho lossis kho tau, nyob ntawm seb qhov chaw nyob deb ntawm qhov drilling spindle xav tau ntau yam.
Plasma cutter & Punch xovxwm
Kev txiav cov khoom siv lub teeb plasma. Feem ntau siv los txiav hlau thiab lwm yam hlau, tab sis tuaj yeem siv rau ntau yam khoom siv. Hauv cov txheej txheem no, cov pa roj (xws li compressed cua) yog tshuab ntawm kev kub ceev tawm ntawm lub nozzle; Nyob rau tib lub sijhawm, ib qho hluav taws xob arc yog tsim los ntawm cov pa roj los ntawm lub nozzle mus rau qhov chaw raug txiav, tig qee cov roj mus rau plasma. Lub plasma yog kub txaus kom yaj cov khoom raug txiav thiab txav ceev txaus kom tshuab molten hlau kom deb ntawm qhov txiav.
Siv tau nrawm nrawm nrawm thiab txiav cov ntaub ntawv nyias. Xws li cov ntawv hlau, plywood, nyias bar Tshuag, thiab tubing. Punch presses feem ntau yog siv thaum CNC zeb yuav tsis muaj txiaj ntsig lossis ua tsis tau. CNC punch presses tuaj yeem tuaj rau hauv C ncej, qhov twg cov ntaub ntawv yog clamped rau lub rooj machining thiab hydraulic ram thawb rau ntawm cov khoom, los yog lawv tuaj yeem tuaj rau hauv lub portal thav duab variant qhov twg bar stock / tubing yog pub rau hauv lub tshuab.
Dej dav hlau cutter
Kuj tseem hu ua "waterjet", yog cov cuab yeej muaj peev xwm hlais rau hauv cov hlau lossis lwm yam khoom siv (xws li granite) los ntawm kev siv lub dav hlau dej ntawm qhov siab tshaj plaws thiab siab, ntawm qhov kev txiav txim ntawm 60,000 PSI, los yog cov dej sib tov thiab cov khoom abrasive, xws li garnet hmoov. Nws yog feem ntau siv thaum lub sij hawm fabrication los yog tsim cov khoom rau machinery thiab lwm yam khoom siv. Waterjet txiav yog txoj kev zoo dua machining thaum cov ntaub ntawv raug txiav yog rhiab rau qhov kub siab uas tsim los ntawm lwm txoj kev. Nws tau pom cov ntawv thov hauv ntau qhov kev lag luam los ntawm mining mus rau aerospace qhov twg nws yog siv rau kev khiav hauj lwm xws li txiav, shaping, carving, thiab reaming. Lub thickness ntawm cov khoom siv los ntawm waterjet machining feem ntau txwv los ntawm lub siab ntawm lub dav hlau, thiab los ntawm kev tawg ntawm lub dav hlau raws li nws tau txais ntxiv los ntawm lub nozzle. Qee cov cutters waterjet muaj 5-axis txiav lub taub hau, tso cai rau ntau cov duab nyuaj txiav, thiab them nyiaj rau lub kaum sab xis ntawm lub kerf kom tawm ntawm lub kaum sab xis ntawm lub Tshuag es tsis txhob ntawm qhov ua tiav.
Vim li cas thiaj xaiv CNC Machining?
CNC machining muaj ntau yam zoo, ua rau nws thawj qhov kev xaiv rau precision manufacturing:
High precision:CNC tshuab cov cuab yeej tuaj yeem ua tiav qhov siab ntawm ntau lub microns, kom ntseeg tau tias qhov chaw ua tau raws li cov lus qhia nruj.
Rov ua dua:Tom qab qhov kev teeb tsa, CNC tshuab cuab yeej tuaj yeem tsim cov khoom zoo ib yam, txo qhov tsis raug thiab pov tseg.
Complex geometric duab:CNC machining tuaj yeem tsim cov duab nyuaj thiab nkhaus qhov chaw uas nyuaj rau kev ua tiav manually.
High efficiency:Automation enables CNC machining ua hauj lwm nyob ib ncig ntawm lub moos, maximizing productivity.
Tus nqi -effectiveness:Txawm hais tias kev nqis peev hauv cov cuab yeej pib yog qhov siab, hauv kev tsim khoom loj, CNC machining feem ntau yog tus nqi ntau dua -zoo los ntawm kev txo qis zog thiab cov khoom pov tseg.
Daim ntawv thov teb ntawm CNC Machining
Aerospace:CNC machining yog qhov tseem ceeb rau kev tsim cov khoom siv dav hlau dav hlau, ua kom muaj kev nyab xeeb thiab kev ntseeg siab ntawm cov dav hlau thiab dav hlau.
Automotive:Kev lag luam automotive siv CNC machining los tsim cov cav cav, cov khoom siv sib kis, thiab kev hloov kho qhov chaw.
Kev kho mob:Kev tsim cov khoom siv kho mob thiab cov cuab yeej tso siab rau CNC machining kom tau raws li qhov xav tau nruj thiab qhov ntev.
Electronics:Kev lag luam hluav taws xob muaj cov kev xav tau siab heev, thiab CNC machining plays lub luag haujlwm tseem ceeb hauv kev tsim cov khoom siv hluav taws xob, cov khoom sib txuas, thiab cov khoom siv hluav taws xob nyuaj.
Industrial khoom:Kev tsim cov tshuab thiab cov cuab yeej siv tau txais txiaj ntsig los ntawm CNC machining lub peev xwm los tsim qhov nyuaj thiab ruaj khov.
Common Defects hauv CNC Machining
Irregular nto tiavIb qho teeb meem tseem ceeb tshaj plaws hauv CNC machining yog qhov tsis sib xws. Nws yog tus cwj pwm los ntawm qhov tsis sib xws ntawm qhov chaw, pom tseeb machining cov cim, lossis kev ntxhib los mos. Nto tiav yog qhov tseem ceeb tshwj xeeb hauv kev siv nrog kev xav tau siab rau kev zoo nkauj thiab kev sib txhuam. Piv txwv li: Deg tag defects yuav muaj xws li cov cuab yeej cim, khawb, los yog nto waviness. Piv txwv li, thaum txiav cov cuab yeej siv ntau dhau los yog vibrate thaum lub tshuab ua haujlwm, lawv yuav tso cov cim tsis zoo rau ntawm qhov chaw ua haujlwm. Kev cuam tshuam rau kev ua haujlwm ntawm ib feem: Qhov tsis sib xws ntawm qhov chaw tuaj yeem cuam tshuam rau kev ua haujlwm thiab cov tsos ntawm cov khoom kawg. Nyob rau hauv daim ntawv thov uas yuav tsum tau siab rau kev sib txhuam tsawg, xws li bearings los yog seals, ib tug ntxhib nto yuav ua rau kom hnav thiab txo efficiency. Qhov zoo tshaj plaws nto roughness ua tiav nrog CNC: Qhov zoo tshaj plaws nto roughness ua tiav los ntawm CNC machining tuaj yeem ncav cuag Ra 0.2, uas yog ze rau qhov roughness ntawm qhov zoo tib yam polished. Txawm li cas los xij, cov cim me me tseem tuaj yeem txheeb xyuas los ntawm qhov muag liab qab, thiab cov cim no tuaj yeem zais los ntawm cov txheej txheem kho saum npoo xws li anodizing, hmoov txheej, thiab sandblasting.
Qhov loj me tsis raugPrecise qhov ntev yog qhov tseem ceeb rau CNC machining; cov khoom yuav tsum tau ua raws li nruj nruj kom ua haujlwm zoo. Qhov ntev tsis raug txhais tau hais tias qhov kawg ntawm qhov sib txawv ntawm qhov tsim qhov ntev. Ua rau: Cov laj thawj rau qhov tsis raug qhov ntev suav nrog cov cuab yeej hnav, kev ua haujlwm yuam kev, lossis kev ntsuas lub tshuab tsis raug. Kev cuam tshuam ntawm qhov kam rau ua: Tus nqi kam rau ua txiav txim siab qhov ntau ntawm qhov qhov ntev yuav tsum poob. Piv txwv li, kev kam rau siab ntawm ± 0.005 ntiv tes txhais tau hais tias qhov loj me yuav tsum nyob hauv qhov ntau. Dimensional deviations tshaj qhov kam rau ua yuav ua rau ib feem siv tsis tau los yog yuav tsum tau them nqi rework.
Tool Marks thiab Burrs
Cov cuab yeej cim thiab burrs yog qhov tsis xav tau tsa cov npoo los yog protrusions ntawm machined qhov chaw, feem ntau yog tsim thaum lub sij hawm machining txheej txheem, uas tuaj yeem cuam tshuam rau kev ua haujlwm thiab cov tsos ntawm cov khoom.
Ua rau tsim: Cov cuab yeej cim thiab burrs feem ntau yog tsim thaum lub sij hawm txiav los yog milling vim kev sib cuag tsis zoo ntawm cov cuab yeej ntug thiab cov khoom siv. Cov nqi pub ntau dhau, cov cuab yeej tsis tsim nyog, lossis cov cuab yeej hnav tuaj yeem ua rau qhov teeb meem loj dua.
Kev tiv thaiv thiab tshem tawm txoj hauv kev: Xaiv cov cuab yeej geometry tsim nyog thiab khaws cov cuab yeej kom zoo kom tsis txhob muaj burrs. Tshaj tawm -kev ua haujlwm xws li deburring, polishing, lossis chamfering tuaj yeem tshem tawm cov burrs uas twb muaj lawm thiab txhim kho qhov zoo.
Khoom siv- cuam tshuam txog qhov tsis xws luagCov khoom siv tsis sib haum Nkag siab txog cov khoom siv: Txhua yam khoom siv hauv CNC machining muaj cov yam ntxwv tshwj xeeb, xws li hardness, lub zog, thiab thermal conductivity, uas cuam tshuam ncaj qha rau cov txheej txheem machining thiab qhov zoo ntawm cov khoom kawg. Piv txwv li, cov ntaub ntawv mos zoo li txhuas yog ib qho yooj yim rau tshuab, tab sis nws yuav ua rau deformation, thaum cov ntaub ntawv nyuaj xws li stainless hlau ceev cov cuab yeej hnav.
Kev ntsuas los tiv thaiv CNC Machining Defects
Kev ntsuas los tiv thaiv CNC Machining Defects Tsis tu ncua tu thiab tshuab cuab yeej Upkeep Equipment Lifespan: Tswj CNC tshuab cov cuab yeej nyob rau hauv kev pom zoo yog qhov tseem ceeb rau kev ruaj khov, tsis xws luag - khoom dawb. Kev saib xyuas tsis saib xyuas tuaj yeem ua rau muaj teeb meem ntawm cov cuab yeej thiab qhov tshwm sim ntawm qhov tsis xws luag.
Kev saib xyuas tsis tu ncua ua kom lub neej ua haujlwm ntawm cov cuab yeej siv peev. tiv thaiv- ntsuas-cnc-machining- tsis xws luag
Txoj Kev Npaj Kho Mob: Tsim kom muaj cov phiaj xwm kev saib xyuas kom ntxaws thiab ua haujlwm tsis tu ncua ntawm cov khoom tseem ceeb xws li spindle, bearings, thiab cua txias system. Lub sijhawm txij nkawm sib txawv nyob ntawm qhov zaus ntawm kev siv lub tshuab siv thiab ib puag ncig, feem ntau yog nyob ntawm txhua lub lis piam mus rau txhua hli.
Xaiv cov cuab yeej txiav tsim nyog thiab cov khoom siv cuab yeej xaiv: Thaum xaiv cov cuab yeej txiav thiab cov cuab yeej tuav, cov khoom xws li cov khoom siv yuav tsum tau ua, qhov yuav tsum tau ua, thiab qhov tseeb ntawm qhov yuav tsum tau txiav txim siab.
Ua tib zoo saib cov cuab yeej hnav thiab hloov lub voj voog. High - cov ntaub ntawv zoo tshaj plaws pab txhawb lub neej kev pabcuam thiab txhim kho qhov tseeb. Material Compatibility: Ntsuam xyuas cov machinability, thermal zog ntawm cov ntaub ntawv, thiab lawv compatibility nrog machining txheej txheem raws li qhov project yuav tsum tau. Kev xaiv cov khoom siv kom raug txo qhov kev pheej hmoo ntawm qhov tsis xws luag los ntawm cov khoom siv teeb meem.
Kev Tswj Xyuas Kev Tswj Xyuas Kev Tiv Thaiv Kev Tshuaj Xyuas Zoo: Tsim kom muaj lub suab zoo tswj qhov system thiab ua cov kev tshuaj xyuas tsis tu ncua ntawm ntau theem ntawm machining. Ua ntej ua tiav, paub meej tias cov khoom siv thiab cov cuab yeej ua tau raws li qhov tshwj xeeb; saib xyuas cov txheej txheem txhawm rau txheeb xyuas cov teeb meem raws sijhawm thiab txo qhov tsis xws luag.
Cov cuab yeej ntsuas Precision: nqis peev hauv siab - ntsuas qhov tseeb, xws li micrometers, calipers, thiab kev sib koom tes ntsuas tshuab (CMM), kom ntseeg tau tias qhov ntev raws li micron - theem kam rau ua.
Statistical Process Control (SPC): Txais SPC los saib xyuas cov txheej txheem machining, sau thiab txheeb xyuas cov ntaub ntawv tsim khoom, thiab txheeb xyuas qhov txawv txav. Tiv thaiv qhov tsis xws luag los ntawm kev tswj hwm kev sib txawv. Cov kev coj ua zoo tshaj plaws los tiv thaiv CNC Machining Defects Planned Maintenance: Ua raws li lub sijhawm saib xyuas tsis tu ncua. Kev paub txog cov cuab yeej thiab cov khoom siv: Xyuas kom pab pawg paub txog cov cuab yeej thiab cov khoom xaiv. Kev koom ua ke ntawm Kev Tswj Xyuas Zoo: Koom nrog kev tshuaj xyuas zoo ntawm txhua theem ntawm kev tsim khoom. Cov ntaub ntawv-Txoj Kev Txiav Txim Siab- Ua: Siv cov ntaub ntawv txheeb xyuas thiab SPC los kho cov txheej txheem sib txawv.
FAQ
Q: Lub sij hawm txhuas txhuas rau CNC machining tej yaam num yog dab tsi?
A: Lub sijhawm ua haujlwm rau CNC machining tej yaam num yuav txawv raws li tej yam xws li complexity, kom muaj nuj nqis, cov khoom muaj, thiab cov kev pab cuam lub workload. Feem ntau, lub sij hawm txhuas tuaj yeem nyob ntawm ob peb hnub mus rau ob peb lub lis piam. Nws yog ib qho tseem ceeb rau kev sib txuas lus nrog tus neeg muab kev pabcuam los tsim cov sijhawm teem sijhawm raws li koj qhov project xav tau.
Q: Cov ntaub ntawv dab tsi tuaj yeem ua tiav siv CNC?
A: CNC machining tuaj yeem ua haujlwm nrog ntau yam khoom, suav nrog hlau (xws li txhuas, hlau, tooj dag, thiab titanium), yas (xws li acrylics thiab nylon), ntoo, sib xyaw, thiab ceramics. Kev xaiv ntawm cov khoom yog nyob ntawm daim ntawv thov tshwj xeeb thiab cov khoom xav tau ntawm cov khoom kawg.
Q: Dab tsi yog qhov zoo ntawm CNC machining?
A: Qhov zoo ntawm CNC machining muaj xws li siab precision thiab raug, muaj peev xwm tsim cov duab complex, repeatability, txo lub sij hawm tsim, thiab muaj peev xwm ua hauj lwm nrog ntau yam ntaub ntawv. Tsis tas li ntawd, CNC machining minimizes tib neeg yuam kev thiab tso cai rau cov txheej txheem ntau lawm.
Q: Kuv yuav xaiv qhov zoo CNC machining chaw muab kev pab li cas?
A: Thaum xaiv CNC machining muab kev pabcuam, xav txog yam xws li lawv cov kev txawj ntse hauv koj qhov kev lag luam tshwj xeeb, lawv cov tshuab zoo, lawv lub peev xwm tsim khoom, sijhawm hloov pauv, kev tshuaj xyuas cov neeg siv khoom, thiab lawv lub peev xwm los muab kev pabcuam tsim. Nws tseem muaj txiaj ntsig zoo los thov cov qauv ntawm lawv txoj haujlwm los ntsuas qhov zoo ua ntej.
Xaus
CNC machining tsis yog tsuas yog cov txheej txheem xwb tab sis kuj yog ib qho khoom siv tes ua uas yuav tsum muaj kev paub tshwj xeeb, kev ua haujlwm meej, thiab nrhiav kev ua tau zoo. Los ntawm kev siv cov kev tiv thaiv kev tiv thaiv, kev coj ua zoo tshaj plaws, thiab kos duab los ntawm cov xwm txheej tiag tiag hauv ntiaj teb, cov tuam txhab tuaj yeem txhim kho cov txheej txheem CNC machining txuas ntxiv kom xa cov khoom zoo tshaj plaws hauv ntau yam kev lag luam. Kev nrhiav qhov tseeb hauv CNC machining yeej tsis - xaus. Nws cia siab tias tsab xov xwm no muab kev nkag siab zoo thiab kev taw qhia rau cov lag luam uas siv zog rau kev tsim khoom zoo meej. Nrog kev nce qib hauv thev naus laus zis thiab kev paub ntau ntxiv, qhov ua tau kom ua tiav qib siab dua ntawm CNC machining precision thiab zoo tsis muaj kev txwv. Kev tshawb nrhiav tsis tu ncua, kev kawm, thiab kev tsim kho tshiab yog qhov tseem ceeb los ua kom tau raws li qhov xav tau ntawm kev tsim khoom precision.
Peb qhov chaw nyob
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