Qhov zoo thiab nta ntawm CNC maus taus qhov chaw
CNC maus taus qhov chaw tau txais txiaj ntsig tseem ceeb hauv cov qib siab - kev ua tau zoo thiab kev kho kom haum vim lawv qhov tseeb, lub teeb yuag, thiab ua haujlwm ntev. Hauv qab no yog cov ncauj lus kom ntxaws txog lawv cov txiaj ntsig tseem ceeb thiab cov yam ntxwv ua haujlwm.
1. Cov ntsiab lus zoo
Ultra{0}}High Precision
- Cov qib kam rau ua kom nruj li ± 0.01mm, ua kom haum zoo (xws li, triple clamps, rearsets, cav npog).
- Tshem tawm cov teeb meem kev vibration thiab misalignment uas muaj nyob rau hauv cam khwb cia lossis stamped qhov chaw.
01
Lub zog-rau-Qhov Kev Ua Kom Zoo Tshaj Plaws
- Siv aerospace- cov ntaub ntawv qib (6061-T6/7075 txhuas, titanium, lossis chromoly steel).
- Txog li 30% sib dua li OEM cam khwb cia qhov chaw (piv txwv li, CNC log txo qhov hnyav tsis zoo rau kev nrawm dua).
02
Customization & Aesthetic Flexibility
- Complex geometric designs (hollowed-out patterns, multi-angle machining).
- Personalized engraving (logos, textures) rau tus kheej styling.
03
Txhim khu Durability & Performance
- Tsis muaj porosity (tsis zoo li cov khoom cam khwb cia), txhim kho kev qaug zog.
- Txhim kho cua sov dissipation (piv txwv li, CNC lub tog raj kheej taub hau fins khiav txias dua li Tshuag).
04
2. Cov yam ntxwv tseem ceeb
Advanced Manufacturing Txheej txheem
- 5-Axis CNC: Ua kom cov duab zoo sib xws (swingarms, nres pedals) hauv ib qho kev teeb tsa.
- Surface Treatments: Hard anodizing (+HV txheej), DLC (pob zeb diamond-Zoo li Carbon), lossis micro-arc oxidation rau hnav tsis kam.
Kev ua tau zoo-Oriented Engineering
- FEA-Kev Tshaj Tawm Kev Nyuaj Siab Zoo Tshaj Plaws: Txhim kho siab- chaw thau khoom (piv txwv li, footpegs, sprocket carriers).
- Txhim kho Aerodynamics: Kev tsim kho cov kav dej txias / qhov cua txias (rau cov tshuab nres lossis cov khoom siv cav).
Compatibility & Kev Xeem
- Hom xws li Rizoma, Yoshimura, lossis Gilles Tooling muab lub tsheb - tshwj xeeb CAD validation.
- Dynamic ntsuas qhov ntsuas (rau kev sib hloov qhov chaw xws li sprockets lossis lub log) kom tsis txhob wobble ntawm kev kub ceev.
Daim ntawv thov & kev sib piv
|
Yam Hom |
CNC vs OEM |
Zoo tshaj rau |
|
Lub log |
Lub teeb → Faster acceleration/cornering |
Sport Bikes (Yamaha R1) |
|
Rearset Controls |
Adjustable positioning → Zoo ergonomics |
Tsheb kauj vab (Ducati Panigale) |
|
Handlebar Clamps |
Nce rigidity → Txhim kho cov lus qhia |
Taug txuj kev nyuaj tsheb kauj vab (GS1250) |
|
Chain Adjusters |
Micrometer precision → Kev sib dhos yooj yim |
Kev cai choppers (Harley) |
Xaiv Phau Ntawv Qhia
1. Muaj ntawv pov thawj zoo
- TÜV Certification: German Technical Inspection Association daim ntawv pov thawj, haum rau siab -cov khoom siv tsheb / kev kho mob muaj tseeb (xws li ISO 13845 tus qauv kev nyab xeeb kev kho mob).
- ISO 9001: Cov txheej txheem tswj kev ua tau zoo, ua kom cov txheej txheem ntau lawm (tsim daim ntawv pov thawj tseeb).
- JIS B 6330: Japanese Industrial Standard, muaj feem xyuam rau geometric tolerances rau precision machining (piv txwv li, JIS Qib B qhov tseeb qhov tseeb ± 0.005mm).
Risk Avoidance:
- Cov neeg muag khoom tsis muaj ntawv pov thawj tuaj yeem siv tsis yog- cov ntaub ntawv tus qauv (xws li, hloov cov khoom siv txhuas txhuas rau Alcoa 6061).
- Cov lus pom zoo los ntawm cov tuam ntxhab:
- Daim Ntawv Qhia Txog Khoom Siv (MTR)
- Machining Process Card (nrog rau cov cuab yeej tsis tau / txiav cov kua dej tshwj xeeb)
2. Kev xaiv khoom
Kev sib piv ntawm Aluminium Alloy (Aerospace Applications):
|
Khoom |
6061-T6 |
7075-T651 |
|
Tensile zog (MPa) |
310 |
572 |
|
Yield zog (MPa) |
276 |
503 |
|
Fatigue Limit (10^7 cycles) |
97 |
159 |
|
Corrosion Resistance |
Zoo (pom zoo anodizing) |
Ncaj ncees (yuav tsum muaj cov txheej txheem tiv thaiv) |
|
Machinability Rating |
80% (txog rau 6061) |
50% (ntau dua cov cuab yeej siv) |
Cov ntawv thov tseem ceeb:
- 6061: Hydraulic manifolds, tsis yog- cov khoom siv hluav taws xob (tus nqi- daws teeb meem zoo).
- 7075: Aircraft fittings, missile Cheebtsam (qhov twg lub zog - rau - qhov hnyav piv yog qhov tseem ceeb).
3. Kev saib xyuas kev saib xyuas
Titanium Part Handling Protocol:
Kev tiv thaiv -Kev ntsuas kev kub ntxhov:
- Siv npib tsib xee-raws li tiv thaiv- txeeb cov khoom sib txuas (xws li Loctite 771) ntawm cov xov.
- Txo Torque: Txwv rau 75% ntawm cov nqi steel fastener (ASTM F468M).
Tooling Requirements:
- Carbide kawg mills nrog PVD txheej (TiAlN nyiam).
- Chip khiav tawm: Siab- lub siab txias txias (Ntau dua lossis sib npaug li 70 bar) txhawm rau tiv thaiv kev ua haujlwm nyuaj.
Lub Sijhawm Tiv Thaiv Kev Kho Mob:
|
Cheebtsam |
Kev soj ntsuam Interva |
Tseem ceeb Parameters |
|
Pob Screws |
500 teev |
Backlash Tsawg dua lossis sib npaug li 0.015mm |
|
Qhia Rails |
250 hnu |
Lubrication zaj duab xis thickness Ntau dua los yog sib npaug rau 5μm |
|
Spindle Bearings |
1,000 teev |
Kev vibration<1.5 mm/s RMS |
Failure Mode Analysis:
-Galling: Ua los ntawm titanium tsis tshua muaj thermal conductivity (7 W / m·K vs . 16 W / m·K rau hlau).
- Kev daws:
- Tswj ceev txiav qis dua 30 m/min rau Ti6Al4V.
- Siv txoj hauv kev trochoidal milling los txo cov cua sov.
Technical Decision Matrix
|
Txoj Cai Xaiv |
6061 Aluminium |
7075 Aluminium |
Titanium |
|
Tus nqi (USD / kg) |
3.2-4.5 |
5.8-7.2 |
45-60 |
|
Pom zoo tiav |
Mill tiav |
Anodized |
Pob zeb tawg |
|
Ncej -Machining Stress Relief |
Tsis xav tau |
Cryogenic kev kho mob |
Nqus annealing |
Technical Highlights
- Precision Casting: Siv siab- siab / qis- cov txheej txheem siab / lub ntiajteb txawj nqus casting, nrog aluminium kua kub hloov pauv tsawg dua lossis sib npaug li ± 1 degree, porosity Tsawg dua lossis sib npaug li 0.2%, thiab qhov ntom ntom sab hauv siab dua lossis sib npaug li 95%.
- Intelligent Machining: MAZAK tsib-axis CNC machining chaw pab kom txoj kev ua haujlwm nyuaj rau cov khoom sib xws.
- Kev sim nruj: Tag nrho- ntsuas qhov loj me nrog ZEISS tswj cov tshuab ntsuas, X-ray tsis- kuaj kev puas tsuaj, thiab 48-teev ntsev tsuag tshuaj ntsuam-100% ua raws li IATF 16949 tus qauv.
Daim ntawv thov teb
- Kev lag luam maus taus: Lub tog raj kheej lub taub hau, lub tog raj xa hluav taws xob, thiab cov hlua khi (lub teeb tsim, txo qhov hnyav ntawm 15%-30%).
- Tshiab Zog Tsheb: Hluav taws xob tswj vaj tse, lub cev muaj zog kawg npog.
- Electronics & Telecommunications: 5G lub hauv paus chaw nres tsheb cua sov, cov khoom siv ntse.
- General Machinery: Lub twj tso kua mis / valve Cheebtsam, siab - thauj khoom yam ntxwv.
Customization Services
- Teb ceev ceev: 72-teev kev hloov pauv los ntawm kev tshuaj xyuas kos duab rau kev xa khoom.
- Txheej txheem Innovation: Txhawb lub tshuab nqus tsev tuag-casting, nyias- phab ntsa molding, CNC machining.
- Kev Kho Hniav: Ntau tshaj 20 txoj kev xaiv suav nrog kev hla dhau, xuab zeb blasting, thiab hmoov txheej.
Kev cog lus zoo
- Zero-Kev xa khoom tsis raug: Tag nrho- txheej txheem SPC tswj los ntawm kev tsim pwm mus rau ntim tiav.
- Cov ntawv pov thawj thoob ntiaj teb: IATF 16949 tau lees paub, ua haujlwm rau cov neeg siv khoom hauv 30+ lub teb chaws thoob plaws Tebchaws Europe, Amelikas, thiab Southeast Asia.
- Tom qab- Kev Txhawb Kev Muag Khoom: 12-hli zoo traceability, 48-teev kev teb.
Factory Show
BSH tau tsim nyob rau hauv 2015. Peb lub tuam txhab nyob rau hauv Songgang Town, Baoan koog tsev kawm ntawv, Shenzhen, Suav teb.Peb yog cov tsim pwm, muab kev pab ntxiv ( CNC machining, MIM, Txhaj, tuag casting, polishing, deburring, sanding, drilling, tapping thiab lwm yam) kom tau raws li peb cov neeg muas zaub specifications. Peb kuj muab txhua yam kev kho deg (thaum pleev xim, anodizing, hluav taws xob txheej, xuab zeb blast, chrome plating thiab lwm yam).Tam sim no lub Hoobkas yog nrog 5000 square meter, lub tuam txhab tag nrho cov cuab tam yog 15 lab RMB, thiab ib tug neeg ua hauj lwm ntawm ze li ntawm 150 tus tswv cuab thiab cov neeg ua hauj lwm, ntawm cov uas muaj 12 engineers thiab tshaj 50 senior technicians, uas muaj peev xwm ua tau raws li CADE 3 cov kws tshaj lij thiab cov kws tshaj lij. Cov neeg siv khoom xav tau, thiab siv CNC Chaw Ua Haujlwm, EDM chaw, 3- kev sib koom ua ke ntsuas, NC imitating milling tshuab, loj precision EDM, high-speed milling tshuab, tshuab chaw, xov tshuab thiab lwm yam.
Vim Li Cas Xaiv Peb
1.Thawj- tes Hoobkas nqe:
Peb yog lub Hoobkas, tsis yog tuam txhab lag luam.
2. Kev paub nplua nuj:
Peb tau muab OEM / ODM thiab kev pabcuam sib dhos txij li xyoo 2015.
3. Kev txhawb nqa technology zoo:
Senior thiab cov kws tshaj lij engineers nrog ntau tshaj 10 xyoo kev paub.
4. Me / Tsawg MOQ tau txais.
5. 100% kev tshuaj xyuas ua ntej xa khoom.
6. Ib - nres kev pabcuam:
Xws li cnc tig, cnc milling, stamping, xuas nrig ntaus, caij nplooj ntoos hlav, dabtsi yog khoov, vuam, drilling, tapping, hlau txiav, ntsia hlau thiab lwm yam. (Tsis tas li ntawd, peb tuaj yeem ua cov pwm pwm los ntawm peb tus kheej.
Cim npe nrov: Tuam Tshoj txhuas maus taus qhov chaw manufacturers, lwm tus neeg, Hoobkas
